For over 50 years, JLG has been a leader and innovator in the aerial lift industry. Over the years scissor lifts, boom lifts and other aerial work platforms designed by this company continue to advance in performance, along with reduced emissions and noise. With the advancements, operators must understand how to maintain JLG lifts to improve their lifespan, safety and performance. This guide surveys key points of JLG lift care, as well as the aerial work platform parts that benefit from regular replacement.
4 Fundamentals for Maintaining JLG Lifts
Maintenance should always be a priority when JLG lifts and any other AWPs are involved. Specifically, clear, consistent maintenance protocols help save money and protect your crew and equipment while also supporting compliance with OSHA standards. Below, we’ve highlighted four basic practices that form the foundation of JLG lift maintenance.
1. Tailor care to the specific lift model and accompanying manual.
JLG continually strives to improve its already high-performing line of equipment. Consequently, use of the appropriate manual for each model ensures accurate maintenance for each JLG lift. Additionally, newer lifts may offer features that further support diagnostic assessments or advancements that negate or reduce previous maintenance or replacement needs. For example, some lifts utilize a lithium-ion battery, which requires less time to charge and a longer overall lifespan compared to batteries in other scissor lift models.
2. Adhere to inspection requirements and consider additional evaluations according to lift use.
From pre-operation and monthly/hourly inspections to required annual and return-to-service assessments, inspections are vital for JLG lift performance, operational safety and compliance. As with the service nuances for each piece of equipment, the inspection particulars likewise vary according tothe machine as highlighted in each manual. However, as JLG notes regarding care for scissor lifts and boom lifts, the typical environment in which an AWP is used, as well as multiple operators using a single machine, may necessitate more frequent inspections.
3. Set a maintenance schedule.
JLG recommends regular inspections for all parts, and some aerial lift components need more frequent attention and replacement than others. While inspections may flag a potential issue, routine maintenance practices, especially for those components needing more regular replacement, take a proactive approach to equipment service. Consequently, establishing a schedule for maintenance in addition to inspection routines offers many benefits, as highlighted below:
- Planned parts replacements help prevent issues before they become more significant and costly.
- Opting for new parts prior to meeting or exceeding the recommended wear on existing parts extends the lifespan of the lift by reducing impact of that wear on other machine parts.
- Less operational time may be lost due to unexpected disruptions.
4. Keep records about lift maintenance.
For regulation compliance and performance trouble-shooting, as well as potential value in resale or trade-in, keeping records for your JLG lifts is essential. Inspection and maintenance dates and details, photos of damage and repair, incident reports and responses – all of this documentation should be included in well-organized records.
Routine Replacement Parts for JLG Lifts
For those anticipated replacement needs and the unexpected ones, Aerial Equipment Parts offers an extensive collection of replacement parts that fit JLG lifts. Keep your aerial lift in action with the top-selling parts listed below or one of the many other new, aftermarket parts available in our inventory:
Tires and Wheels
Contributing to the mobility and stability of JLG lifts, tires and wheels frequently require replacement, especially those that primarily operate on more hazardous terrain or challenging environmental conditions. AEP offers a wide selection of tires, like the 2915013 Wheel Tire for JLG. For replacement tires that are made to last with a custom-fit design, find the selections that fit your JLG lifts at Aerial Equipment Parts.
Joystick Controllers
Given their essential functions in JLG lift operations, joystick controllers benefit from replacement and upgrades, as available. For example, this 1600141 Joystick for JLG is a new, aftermarket replacement joystick controller that fits JLG aerial lifts and enables steering and other essential machine functions.
Safety Labels and Decals
Routine inspections and maintenance often uncover potential operational hazards. Safety labels and decals similarly aid in preventing possible injury or even death. When it’s time to replace deteriorating labels or ones that may no longer be legible, replacement safety label decals for JLG lifts, including this 1703797 Decal, Warning/Danger Plat for JLG, are coated with polycarbonate for scratch and impact resistance and offer benefits like the ability to withstand harsh environmental conditions.
Battery Chargers
Batteries are one of the more expensive aerial lift components to replace. However, using battery chargers in addition to other battery maintenance can help maximize the lifespan of your JLG lift batteries. At AEP, we offer a number of replacement battery chargers, such as this 7041410 Universal Charger for JLG that fits JLG scissor lifts including the 1930, 1932, 2032 and 2632.
For replacement parts that fit JLG lifts as well as other leading AWP brands such as Genie and Skyjack, Aerial Equipment Parts offer an extensive collection of products including alarms, electrical motor components, floor protection and more. If you need order assistance, contact our experienced service team at (303) 704-7000. After placing your order, parts typically ship within 24 hours or even sooner to locations across the U.S. to keep your fleet in operation.