Genie is a trusted and reliable leading manufacturer of aerial lifts, so Genie AWPs are frequently in use across the globe. Routine inspections and maintenance are vital to keep aerial lifts operating safely and effectively. Fixing joystick calibration on models such as the S40, Z60 and S80 is one potential issue that may need to be resolved during service. To help address joystick calibration issues, the following tips highlight common fixes, as well as where to find quality aerial lift replacement parts, including joysticks and related components, that fit Genie lifts.
An Overview of How to Fix Joystick Calibration Issues
Disclaimer: As Genie manuals including the Operator’s Manual and Service Manual for your specific machine emphasize, adhering to the provided instructions and safety rules is imperative. Otherwise, death and serious injury may occur. The hazards included in these manuals pose safety risks during maintenance and repair. Consequently, maintenance for each specific machine should only be performed by trained and qualified professionals who have the appropriate tools and lifting equipment, as well as a suitable workshop in which to complete the necessary services. Additionally, all applicable governmental regulations, safety rules and worksite regulations specified by the employer as well as manufacturer’s instructions and safety rules must be read, understood and followed prior to performing any maintenance.
Ongoing maintenance helps ensure that Genie lifts including articulating boom lifts, like the Z60, and telescopic boom lifts, such as the S40 and S80, perform as expected. Routine servicing and prompt repair also help ensure the safety of operators and worksites, as well as personnel and other nearby individuals, materials and structures. One common maintenance service needed for aerial lifts is joystick calibration.
To preview the more nuanced details provided in specific manuals for your equipment or by certified maintenance specialists, here are some steps that you may need to take in troubleshooting joystick calibration with Hall Effect:
- First, access the key switch and turn it to platform. Make sure to pull the emergency stop out.
- Now, go to platform and remove the size ¼-20 bolts from the platform box.
- Then, use the emergency stop to power up the platform box.
- At this point, you’ll disconnect the joystick, wait just a few seconds for the alarm to sound and then plug the joystick back in.
- Without stepping on the footswitch, hold the controller full stroke in each direction for 5-7 seconds.
- After the second stroke of each joystick, you should hear the alarm, the sound of which indicates calibration.
How to Find Parts for Joystick Calibration and Upgrades
Whether in the course of typical use or as needed due to damage or operational failure, replacement joystick controllers and related components may be needed, as well as joystick calibration. At Aerial Equipment Parts, find these new, aftermarket parts and others that fit Genie lifts, including the S40, S80 and Z60. Below, we highlight 8 frequently requested parts to help address joystick concerns:
101174 Joystick - Dual Axis for Genie
This replacement joystick controller that fits Genie comes with a 12-month warranty. To ensure efficient movement and steering, as well as operator and crew safety, this joystick controller is a part that fits the S80 and Z60 in addition to other lifts in the S series of Genie straight booms and its Z series of articulating lifts.
101173 Joystick for Genie
For optimal machine function and crew safety, upgrading or replacing a joystick controller with a replacement part like the 101173 Joystick for Genie may be necessary. Please note that depending on the specifics of your current controller, you may need to purchase an update kit to convert to the new style. AEP’s customer service team can help you verify the correct part number for your specific machine.
101175 Joystick - Single Axis for Genie
The 101175 Joystick - Single Axis for Genie is hall effect, solid non-rocker knob and has the updated Deutsch end. Some current controllers may look similar, but if they don’t have a 6 pin end, an update kit is needed for conversion to the new joystick style.
101005 Joystick for Genie
AEP offers a number of aftermarket replacement joysticks that fit Genie® lifts including this joystick. For essential functions like movement and steering, opt for replacement parts that feature high-quality components, which help ensure smooth installation and consistent operation.
111417 Joystick - Dual Axis Update for Genie
At Aerial Equipment Parts, our knowledgeable customer service team can help ensure that you access the correct part that fits your Genie lift, including models such as the S80 and Z60. Call or e-mail us today, so that we can answer any questions about this 111417 joystick controller or other replacement parts including tires.
1090332 Joystick - Dual Axis Update For Genie
Upgrading or replacing a damaged controller helps ensure that your Genie boom lift and other aerial lifts operate safely and efficiently. This replacement dual-axis update kit includes quality components and parts that fit models in the S series of straight booms and Z series of articulating lifts.
111415 Joystick - Single Axis Update For Genie
This single-axis update kit features a hall effect, solid non-rocker knob. It has the updated Deutsch end and also includes the wire harness. AEP also offers replacement wire harnesses and other joystick components.
111416 Joystick - Single Rocker Axis Update For Genie
Checking your serial number helps in verifying the accuracy of your replacement part selection such as this 111416 Joystick-Single Rocker Axis Update For Genie. Our service team is also available to help confirm your choice of new aftermarket replacement part
Joystick calibration supports equipment operation and safety. For updates and repairs that may be needed on your aerial lift, access the quality joystick parts and related support services that we believe distinguish AEP from the competition. We offer replacement joystick controllers and update kits, as well as a wide range of other replacement parts, that fit Genie lifts and other leading brands of aerial lifts, such as Skyjack and JLG. Take advantage of the fast shipping available from our US-based warehouse, so that your aerial lift can resume operations as soon as possible!